Optimal quality inspection
Quality assurance is a crucial process step for all modern production systems. Availability and low pseudo-waste when checking qualitative requirements are highly significant here. Quality inspection systems are used for a wide variety of applications such as the production of single parts, the assembly of components as well as the inspection of finished products before packaging (end of line).
The processes for checking the presence of components, checking the correct mounting position or even checking whether or not parts are undamaged are all performed with high accuracy and availability guaranteed.
di-soric offers a wide-ranging portfolio of high-performance sensors based on various technologies with innovative interfaces, all of which offering you enhanced added value.
for the selection of the optimal sensor
- Check whether a feature is present
- Frequently checked features: Distance, edges, brightness or patterns
- Typical applications: Assembly check, counting objects
- Checking surfaces for changes or damage
- Typical applications: Checking interior and design elements, monitoring functional areas
- Checking dimensions, geometries and angles
- Typical applications: Diameter check, profile and position measurements
- Identification of a component by reading the ID code
- Typical applications: Track and trace, reading printed and directly marked codes
- Check whether the component present corresponds to the specification
- Frequently checked features: Color characteristics, ID code, design and component geometry
- The position check determines the position of a component
- Typical applications: Assembly check on manual workstation, feed control
The presence check of components is a standard request for quality inspection in all industries. di-soric offers a portfolio of sensors with a wide variety of physical functional principles for a component presence check to always ensure secure processes. High ambient light immunity and reliable object detection are decisive in this situation.
Our external lighting, which can further optimize the process stability in many applications, round off our sensor portfolio.
Completeness inspection with the transfer of position to parts handling
Sealing cap inspection
Thread presence check
Welding nuts inspection
The nuts welded on to the profile carrier are checked for presence and position. The PS-30 detects not only the presence here, but also detects the position in the x and z directions and compares this with a previously learned pattern. Any resulting deviation can be transmitted numerically via IO-Link or the digital IO interface as an OK/NOK result.
A CS-60 checks the correct assembly of components on a PCB carrier at a manual workstation. If components are incorrectly assembled or are missing, this is signaled via the visualization. If the PCB is correctly assembled, the CS-60 releases the component for further processing via the signal lighting.
Stack control for blisters in cartoning machines
In the cartoning machine, several blisters and the packing insert are introduced into the carton. Before the carton is filled, it must be ensured that the correct number of blisters were provided. The LAT-52 measures the height of the blister stack and thereby controls the number of the blisters shortly before the fusion process.
Connector orientation before electrical inspection
The completeness of pins and the correct orientation of the overall setup must be checked during the automatic, electrical inspection of connectors. The CS-60 reliably takes on multiple tasks by detecting the presence, orientation and position all in one cycle.
Product check before packaging
Products often must be checked before packaging for various, quality-relevant features. The flexibility of the Vision Sensor and the lighting is extremely important here because different accuracies and image field sizes play a role in this regard. The direct bright field illumination in the CS-60 with all possible filter attachments and the indirect through-light via the barlight ensure all options are covered for enabling the best inspection image for a stable quality inspection.
Surfaces are not only checked to safely detect damage such as scratches, cracks or deformations – design specifications must also be met and functional characteristics ensured.
In many of these situations, the right lighting setup is of vital importance. The di-soric portfolio offers the right solutions here for any type of application.
Scratch check on handles
Deformation on injection molded parts
When joining components, it is important to check individual parts for size accuracy. This can be done in a manner that is comparative, relative as well as measuring.
di-soric has the right solutions in its portfolio for all requirements.
Brass journal diameter check
Closure control for filling and sealing machines
After sealing, a LAT-52 high-resolution laser distance sensor checks the sealing film at a high measuring rate for size accuracy in order to detect faulty sealing.
Inspect reference distance and position between bearing and shaft
Measuring of assembled plug contacts
The tracking and tracing of parts is a central component of Industry 4.0. di-soric offers the right solutions to enable the reliable detection and further processing of contents for a wide variety of marking options, e.g. printed ID codes on labels or the direct marking on the component material (DPM).
Type detection in the production process via ID code
The ID-200 was designed for these kinds of applications: high-performance reading properties for DPM ID codes on difficult surfaces with flexible detection distances.
Reading ID codes on cast metal surfaces
Additional flexibility for reliable application solutions is achieved via the selection of the lens and lighting.
The verification of requirements such as component geometry, design and color is an essential part of quality assurance.
di-soric offers a wide-ranging portfolio of vision sensors, handheld ID readers, color sensors and trigger sensors to ensure a reliable result for each situation.
Type verification by component feature
Checking labels on ampoules
Checking direct part marking (DPM) on cast metal
Checking cover color
Automobile side panel color check
Along with the location, the orientation of a single component as well as the position of a group of components or packaging can be detected.
di-soric has combined the numerous methods for this inspection into one product portfolio for quality inspection.
Feed control in tubular bag packaging
Checking the mounting position of screw-on clips
Position check of content and outer packaging
Checking the position before final packaging
Sample order / Appointment